AMC-Schou K-1200CNC Crankshaft Grinder

AMC-Schou K-1200CNC Crankshaft Grinder
Stock #1201New Machine; Call for Pricing

 

1- AMC-SCHOU K-1200CNC CRANKSHAFT GRINDING MACHINE
     Capacity: 1200 mm (47.2")
     Swing over table: 460 mm (18")
     Stroke, twice off-set of centres: 160 mm (6.3")
     Graduation: mm or inch. Colour: Red

     Standard Equipment includes:
1- electric installation for 400 volts, 3 phase AC, 50 cycles
1- grinding wheel motor: 4.0 kW
1- motor for coolant pump: 0.12 kW
1- crank centring V-gauge with dial indicator
1- set-up indicator with dial gauge
1- steady rest, standard
1- grinding wheel 660 mm (26") x 203.2 mm (8") x 25 mm (1")
1- grinding wheel hub with balancing Arbor
1- lifting hook for grinding wheels
1- complete coolant arrangement with tank, hoses and nozzles
1- set of splash guards and spanners
1- operating manual and spare parts catalogue

 

AMC-SCHOU crankshaft grinders are built to last with extra-strong castings to ensure stability and long life. All bearings are over-dimensioned to maximise reliability. Antifriction coating eliminates stick-slip effect. Fast and accurate setting-up is ensured by the face-plate system with integrated four-way adjustment. Variable 30° and 72° indexing with +/- 1° fine adjustment is standard. Maintenance free hardened ballscrews and nuts ensure backlash free stroke setting in seconds.

 

Standard Equipment: Universal chucks, set-up indicator, steady rest, crank centering V-gauge, radius dresser, front & side dresser, wheel balancing arbour, grinding wheel and hub, lifting hook, coolant system, splash guards, set of tools and operating manual.

 

DESCRIPTION OF THE MACHINE WITH STANDARD EQUIPMENT:


BED
One-piece cast iron
Alignment by means of several adjusting screws
Guide ways protected by guards


TABLE
Surface with 10° inclination
Guide ways with antifriction coating
Guide ways lubrication with lubricate rollers and oil pocket fed from an oil pump
Rack and pinion gear for head- and tailstock movement
Movements performed by means of 40 mm (1.57”) ball screw with pre-loaded ball nut.
Movement performed by means of a SIEMENS servomotor
Speed 5 to 3000 mm/min. (0.2”-118”)


HEADSTOCK
Rigid spindle with Ø 100 mm (4.0”) SKF angle bearing
Movement performed by means of a SIEMENS servo motor.
digital converter system, range 5-100 rpm.
Manuel Setting-up system comprising two throw heads with 155 mm (6") chucks
(indexing for every 30° and 72°) incl. jaws with 160 mm capacity, ball screw for throw head
movement
Index pins, hydraulic operated


TAILSTOCK
Rotating spindle with Ø 100 mm (4.0”) SKF angle bearing
Manuel setting-up system comprising two throw heads with 155 mm (6") chucks
incl. jaws with 160 mm capacity, one centre with back plate, ball screw for throw head
movement.
Side adjustment ± 2 mm, controlled by a 40 mm (1.57”) dial gauge, and 30 mm quill operated by
hydraulic
Locking pin for non-rotation of spindle for working with centres


WHEELSLIDE
Guide ways with antifriction coating
Guide ways lubrication fed from an oil pump
Movement performed by means of 40 mm (1.57”) ball screw with pre-loaded ball nut
with SIEMENS servo motor drive.
Speed 5 to 2000 mm/min. (0.2”-78”)


GRINDING WHEEL HEAD
Hardened spindle runs in the grinding wheel end in a tapered adjustable and hand scraped
sleeved bronze bearing of heavy-duty design
At pulley end pre-loaded high precision angle contact bearings are used
The grinding spindle is driven by AC motor.


GRINDING WHEEL GUARD Grinding wheel guard for protection of the 660 mm (26”) grinding wheel with a max.
width of 50 mm (2”)


GRINDING WHEEL HUB
A grinding wheel hub 12" (305 mm) dia. with clamping width 19 – 50 mm (0.75” – 2”)
3 pcs. adjustable balancing arbours
Rapid wheel change system


ELECTRICAL SYSTEM
Detached relay box
Cabinet for power supply 3 phase, 50 or 60 cycles
24 volt DC for control of circuits
Plug-in relays with thermal overload protection
Built-in ventilation for cooling of electrical equipment
Operation stop placed at both ends and at the centre of the machine
All electrical motors are IP54 protected
Main switch


CNC-CONTROL
3-axes SIEMENS 828D CNC-control system, X, Z and C-axes
Swivelling operator panel with a colour display
2 electric hand wheels for X- and Z-axes
Simultaneous control of X, Z and C-axes
Back-up via cable

 

K-Machines

Extra Equipment for Engine Rebuilding Machines

 

AMC-SCHOU delivers a wide selection of extra equipment for the K-Machines. These expansions make the everyday use of the machine faster and thereby more profitable.

       

           Automatic Sizing Gauge
           Automatic sizing gauge allows continuous control when grinding (can be used with steady rest).

 

          


  • CE Safety Guards
    CE safety guards can be mounted on the head- and tailstock to offer protection against the rotating counterweights.

 

 

  • Throw-setting Device
    A factory mounted throw-setting device is a must for V-crankshafts.

 

 

Specifications:

Size

K1200

K1500

K2000

K2700

K3700

K4000

K6000

Suffix option

U ☑

P ☑

C ☒

U ☑

P ☑

C ☑

U ☑

P ☑

C ☑

U ☑

P ☑

C ☑

U ☑

P ☑

C ☑

U ☒

P ☒

C ☒

U ☒

P ☒

C ☒

CNC-HD

CNC-HD

CNC-HD

CNC-HD

CNC-HD

CNC-HD

CNC-HD

Max Dis between chucks

mm
inch

1200
47.2

1625
64

2250
89

2750
108

4200
165.3

3500
138

 

Max Dis between centers

mm
inch

1220
48

1600
63

2190
86

2750
108

4200
165.3

 

 

Swing Diameter

mm
inch

460
18

690/750
27/29.5

690/750
27/29.5

690/750
27/29.5

750
29.5

1100
43

 

Max Stroke

mm
inch

160
6.3

280
11

280
11

280
11

280
11

380
14.96

 

Steady Rest, Standard min capacity

mm
inch

20
0.8

25
1

25
1

25
1

25
1

 

 

Steady Rest, Standard max capacity

mm
inch

100
4

180
7

180
7

180
7

180
7

 

 

Max. workpiece diameter – new wheel

mm
inch

410
16

600
23.5

600
23.5

600
23.5

600
23.5

 

 

Max. workpiece diameter with chucks

mm
inch

155
6

190
7.5

250
10

250
10

275
10.8

380
15

 

Max. weight between chucks

kg
lbs

400
880

1000
2200

1000
2200

1400
3080

1400
3080

2000

 

Workpiece rotate stepless

rpm

20-100

15-90

15-90

15-90

15-90

1-90

 

Table speed manually

mm/rev
inch/rev

5
0.2

5
0.2

5
0.2

5
0.2

5
0.2

 

 

Table speed stepless

mm/min
inch/min

5-4000
0-158

5-4000
0-158

5-4000
0-158

5-4000
0-158

5-4000
0-158

1-3000
0-118

 

Wheel slide rapid movement

mm/min
inch/min

3000
118

3000
118

3000
118

3000
118

3000
118

 

 

Grinding wheel speed

rpm

940

760

760

760

760

 

 

Motor

 

 

Grinding wheel motor

kW
hp

4.0
5.5

5.5
7.5

5.5
7.5

7.5
10

7.5
10

20

 

Workhead motor (hydralic motor for U  only)

l/min
gal/min

25
5.5

25
5.5

25
5.5

25
5.5

25
5.5

 

 

Hydraulic power pump ( U only)

kW
hp

2.2
3

2.2
3

2.2
3

2.2
3

2.2
3

 

 

Coolant pump

kW
hp

0.16
0.21

0.16
0.21

0.16
0.21

0.16
0.21

0.16
0.21

 

 

Dimension

 

 

Grinding wheel diameter

mm
inch

660
26

813
32

813
32

813
32

813
32

1100
43

 

Min. grinding wheel width

mm
inch

19
0.75

19
0.75

19
0.75

19
0.75

19
0.75

 

 

Max. grinding wheel width

mm
inch

50
2

50
2

50
2

63.5
2.5

63.5
2.5

 

 

Height floor to spindle centre

mm
inch

1120
44

1120
44

1120
44

1120
44

1180
46.5

 

 

Height of machine

mm
inch

1475
58

1550
61

1550
61

1550
61

1610
63.4

 

 

Total length of machine

mm
inch

2950
116.1

3700
145.6

4795
188.8

6000
237.2

9500
374

 

 

Total width of machine

mm
inch

1750
68.9

2030
80

2030
80

2030
80

2030
80

 

 

Floor plan

mm
inch

4220x1700
166.1x66.9

5405x2030
212.8x80

7045x2030
277.4x80

8850x2030
348.4x80

12500x2100
492.1x82.7

 

 

Net. weight approx.

kg
lbs

3300
7260

4800
10560

5600
12320

6700
14740

7900
17380

 

 

Shipping weight approx. (wooden box)

kg
lbs

3850
8470

5560
12232

6600
14520

7800
17160

9200
20240

 

 

Shipping volume


ft³

11.1
391.9

14.6
515.5

18.7
660.3

23.3
822.7

33,5
1182.9

 

 

 

BROCHURE

 

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