AMC-Schou K-1200CNC Crankshaft Grinder
1- AMC-SCHOU K-1200CNC CRANKSHAFT GRINDING MACHINE
Capacity: 1200 mm (47.2")
Swing over table: 460 mm (18")
Stroke, twice off-set of centres: 160 mm (6.3")
Graduation: mm or inch. Colour: Red
Standard Equipment includes:
1- electric installation for 400 volts, 3 phase AC, 50 cycles
1- grinding wheel motor: 4.0 kW
1- motor for coolant pump: 0.12 kW
1- crank centring V-gauge with dial indicator
1- set-up indicator with dial gauge
1- steady rest, standard
1- grinding wheel 660 mm (26") x 203.2 mm (8") x 25 mm (1")
1- grinding wheel hub with balancing Arbor
1- lifting hook for grinding wheels
1- complete coolant arrangement with tank, hoses and nozzles
1- set of splash guards and spanners
1- operating manual and spare parts catalogue
AMC-SCHOU crankshaft grinders are built to last with extra-strong castings to ensure stability and long life. All bearings are over-dimensioned to maximise reliability. Antifriction coating eliminates stick-slip effect. Fast and accurate setting-up is ensured by the face-plate system with integrated four-way adjustment. Variable 30° and 72° indexing with +/- 1° fine adjustment is standard. Maintenance free hardened ballscrews and nuts ensure backlash free stroke setting in seconds.
Standard Equipment: Universal chucks, set-up indicator, steady rest, crank centering V-gauge, radius dresser, front & side dresser, wheel balancing arbour, grinding wheel and hub, lifting hook, coolant system, splash guards, set of tools and operating manual.
DESCRIPTION OF THE MACHINE WITH STANDARD EQUIPMENT:
BED
One-piece cast iron
Alignment by means of several adjusting screws
Guide ways protected by guards
TABLE
Surface with 10° inclination
Guide ways with antifriction coating
Guide ways lubrication with lubricate rollers and oil pocket fed from an oil pump
Rack and pinion gear for head- and tailstock movement
Movements performed by means of 40 mm (1.57”) ball screw with pre-loaded ball nut.
Movement performed by means of a SIEMENS servomotor
Speed 5 to 3000 mm/min. (0.2”-118”)
HEADSTOCK
Rigid spindle with Ø 100 mm (4.0”) SKF angle bearing
Movement performed by means of a SIEMENS servo motor.
digital converter system, range 5-100 rpm.
Manuel Setting-up system comprising two throw heads with 155 mm (6") chucks
(indexing for every 30° and 72°) incl. jaws with 160 mm capacity, ball screw for throw head
movement
Index pins, hydraulic operated
TAILSTOCK
Rotating spindle with Ø 100 mm (4.0”) SKF angle bearing
Manuel setting-up system comprising two throw heads with 155 mm (6") chucks
incl. jaws with 160 mm capacity, one centre with back plate, ball screw for throw head
movement.
Side adjustment ± 2 mm, controlled by a 40 mm (1.57”) dial gauge, and 30 mm quill operated by
hydraulic
Locking pin for non-rotation of spindle for working with centres
WHEELSLIDE
Guide ways with antifriction coating
Guide ways lubrication fed from an oil pump
Movement performed by means of 40 mm (1.57”) ball screw with pre-loaded ball nut
with SIEMENS servo motor drive.
Speed 5 to 2000 mm/min. (0.2”-78”)
GRINDING WHEEL HEAD
Hardened spindle runs in the grinding wheel end in a tapered adjustable and hand scraped
sleeved bronze bearing of heavy-duty design
At pulley end pre-loaded high precision angle contact bearings are used
The grinding spindle is driven by AC motor.
GRINDING WHEEL GUARD Grinding wheel guard for protection of the 660 mm (26”) grinding wheel with a max.
width of 50 mm (2”)
GRINDING WHEEL HUB
A grinding wheel hub 12" (305 mm) dia. with clamping width 19 – 50 mm (0.75” – 2”)
3 pcs. adjustable balancing arbours
Rapid wheel change system
ELECTRICAL SYSTEM
Detached relay box
Cabinet for power supply 3 phase, 50 or 60 cycles
24 volt DC for control of circuits
Plug-in relays with thermal overload protection
Built-in ventilation for cooling of electrical equipment
Operation stop placed at both ends and at the centre of the machine
All electrical motors are IP54 protected
Main switch
CNC-CONTROL
3-axes SIEMENS 828D CNC-control system, X, Z and C-axes
Swivelling operator panel with a colour display
2 electric hand wheels for X- and Z-axes
Simultaneous control of X, Z and C-axes
Back-up via cable
K-Machines
Extra Equipment for Engine Rebuilding Machines
AMC-SCHOU delivers a wide selection of extra equipment for the K-Machines. These expansions make the everyday use of the machine faster and thereby more profitable.
Automatic Sizing Gauge
Automatic sizing gauge allows continuous control when grinding (can be used with steady rest).
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CE Safety Guards
CE safety guards can be mounted on the head- and tailstock to offer protection against the rotating counterweights.
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Throw-setting Device
A factory mounted throw-setting device is a must for V-crankshafts.
Specifications:
Size |
K1200 |
K1500 |
K2000 |
K2700 |
K3700 |
K4000 |
K6000 |
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Suffix option |
U ☑ |
P ☑ |
C ☒ |
U ☑ |
P ☑ |
C ☑ |
U ☑ |
P ☑ |
C ☑ |
U ☑ |
P ☑ |
C ☑ |
U ☑ |
P ☑ |
C ☑ |
U ☒ |
P ☒ |
C ☒ |
U ☒ |
P ☒ |
C ☒ |
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CNC-HD☒ |
CNC-HD☒ |
CNC-HD☑ |
CNC-HD☒ |
CNC-HD☒ |
CNC-HD☑ |
CNC-HD☑ |
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Max Dis between chucks |
mm |
1200 |
1625 |
2250 |
2750 |
4200 |
3500 |
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Max Dis between centers |
mm |
1220 |
1600 |
2190 |
2750 |
4200 |
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Swing Diameter |
mm |
460 |
690/750 |
690/750 |
690/750 |
750 |
1100 |
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Max Stroke |
mm |
160 |
280 |
280 |
280 |
280 |
380 |
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Steady Rest, Standard min capacity |
mm |
20 |
25 |
25 |
25 |
25 |
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Steady Rest, Standard max capacity |
mm |
100 |
180 |
180 |
180 |
180 |
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Max. workpiece diameter – new wheel |
mm |
410 |
600 |
600 |
600 |
600 |
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Max. workpiece diameter with chucks |
mm |
155 |
190 |
250 |
250 |
275 |
380 |
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Max. weight between chucks |
kg |
400 |
1000 |
1000 |
1400 |
1400 |
2000 |
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Workpiece rotate stepless |
rpm |
20-100 |
15-90 |
15-90 |
15-90 |
15-90 |
1-90 |
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Table speed manually |
mm/rev |
5 |
5 |
5 |
5 |
5 |
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Table speed stepless |
mm/min |
5-4000 |
5-4000 |
5-4000 |
5-4000 |
5-4000 |
1-3000 |
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Wheel slide rapid movement |
mm/min |
3000 |
3000 |
3000 |
3000 |
3000 |
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Grinding wheel speed |
rpm |
940 |
760 |
760 |
760 |
760 |
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Motor |
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Grinding wheel motor |
kW |
4.0 |
5.5 |
5.5 |
7.5 |
7.5 |
20 |
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Workhead motor (hydralic motor for U only) |
l/min |
25 |
25 |
25 |
25 |
25 |
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Hydraulic power pump ( U only) |
kW |
2.2 |
2.2 |
2.2 |
2.2 |
2.2 |
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Coolant pump |
kW |
0.16 |
0.16 |
0.16 |
0.16 |
0.16 |
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Dimension |
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Grinding wheel diameter |
mm |
660 |
813 |
813 |
813 |
813 |
1100 |
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Min. grinding wheel width |
mm |
19 |
19 |
19 |
19 |
19 |
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Max. grinding wheel width |
mm |
50 |
50 |
50 |
63.5 |
63.5 |
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Height floor to spindle centre |
mm |
1120 |
1120 |
1120 |
1120 |
1180 |
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Height of machine |
mm |
1475 |
1550 |
1550 |
1550 |
1610 |
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Total length of machine |
mm |
2950 |
3700 |
4795 |
6000 |
9500 |
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Total width of machine |
mm |
1750 |
2030 |
2030 |
2030 |
2030 |
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Floor plan |
mm |
4220x1700 |
5405x2030 |
7045x2030 |
8850x2030 |
12500x2100 |
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Net. weight approx. |
kg |
3300 |
4800 |
5600 |
6700 |
7900 |
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Shipping weight approx. (wooden box) |
kg |
3850 |
5560 |
6600 |
7800 |
9200 |
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Shipping volume |
m³ |
11.1 |
14.6 |
18.7 |
23.3 |
33,5 |
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